Customize Curved Surface Grinding Solutions for High-Wear-Resistant Brazed Diamond Grinding Disks Based on Processing Materials

Customized Curved Surface Grinding Solutions for High-Wear-Resistant Brazed Diamond Grinding Disks Based on Processing Materials

This article delves into the customized curved surface grinding solutions for the 180mm high-wear-resistant brazed diamond grinding disks of Henan UHD Superhard Tools Co., Ltd. (UHD). It focuses on how to select the appropriate aperture, edge thickness, and curved surface shape according to high-strength processing materials such as stainless steel, cemented carbide, and gray cast iron, thus solving the problem that standard grinding disks cannot meet complex working conditions.

Special Requirements of Different Processing Materials and Challenges of Standard Grinding Disks

Different processing materials have special requirements for the performance of grinding disks. For example, stainless steel has high toughness, which requires the grinding disk to have good self-sharpening performance to avoid clogging. Cemented carbide is extremely hard, demanding high wear resistance from the grinding disk. Gray cast iron contains graphite, which may cause uneven wear on the grinding disk. Standard grinding disks often struggle to meet these diverse requirements, leading to reduced processing efficiency and quality.

Diversified Customization Schemes and Their Practical Significance

UHD offers a variety of customization options for the aperture, edge thickness, and curved surface shape of the grinding disks. A larger aperture can improve the heat dissipation performance of the grinding disk, especially suitable for high-speed grinding. Adjusting the edge thickness can optimize the cutting force and grinding efficiency. Different curved surface shapes can be customized according to the specific shape of the workpiece, ensuring better contact and grinding effect. For instance, in the aerospace industry, customized grinding disks with special curved surfaces can effectively grind complex-shaped parts.

Key Processes to Improve Wear Resistance and Impact Resistance

Combining advanced brazing technology and unique matrix design, UHD has significantly improved the wear resistance and impact resistance of the grinding disks. The brazing technology ensures a strong bond between the diamond and the matrix, preventing the diamond from falling off during grinding. The unique matrix design can effectively absorb the impact force during grinding, reducing the risk of disk breakage. According to engineer's experience, the wear resistance of the grinding disks can be increased by up to 30% through these key processes.

Typical Industry Application Cases

In the automotive manufacturing industry, a company was facing the problem of low efficiency and poor quality when grinding engine parts made of stainless steel. After using UHD's customized grinding disks, the processing efficiency was increased by 25%, and the surface roughness of the parts was reduced by 40%. In the mold manufacturing industry, a mold factory used customized grinding disks to process cemented carbide molds. The service life of the grinding disks was extended by 50%, and the precision of the molds was improved.

After - Sales and Technical Support System

UHD provides a comprehensive after - sales and technical support system. Professional technicians can provide on - site guidance on the use and maintenance of the grinding disks. In case of any problems, the company can respond within 24 hours. This support system helps customers improve production efficiency and product quality, and achieve sustainable development.

FAQ

Q: How long does it take to customize a grinding disk?
A: Usually, it takes about 7 - 10 working days, depending on the complexity of the customization requirements.

Q: Can I get a sample before mass - ordering?
A: Yes, we can provide samples for you to test. The sample production time is about 3 - 5 working days.

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